This project showcased our expertise in designing and integrating advanced life safety and ventilation systems within a complex manufacturing environment. The scope included a comprehensive gas monitoring system, make-up air units, exhaust fans, and a high-performance foam suppression system. Explosion-proof sensors were installed to provide continuous monitoring of critical gas levels, with real-time alarms triggered by elevated Lower Explosion Limit (LEL) readings or low oxygen (O₂) levels. To ensure rapid and effective response, the system was seamlessly interlocked with the facility’s ventilation components—including make-up air units, exhaust fans, and outside air dampers—activating an emergency purge sequence when needed. In the event of escalating gas concentrations, the Building Automation System (BAS) initiates the foam suppression system and alerts the facility through an integrated emergency notification platform. This layered approach delivers a robust and responsive safety solution tailored to the unique demands of industrial operations.
This project demanded precise environmental control to meet the stringent requirements of pharmaceutical clean room manufacturing. Tight tolerances for temperature, humidity, and pressure were essential to maintain the integrity of both production and testing processes. We designed and implemented a robust Building Automation System (BAS) to manage the HVAC and process chilled water systems, incorporating full redundancy to ensure uninterrupted performance. The project scope also included integration of air handling units, the steam system, exhaust fans, and lab differential pressure monitoring panels. To support compliance with regulatory standards, a validated network was engineered to provide continuous monitoring and data logging across all lab spaces. The result was a fully integrated, reliable, and regulatory-ready system tailored to the critical needs of a pharmaceutical environment.
A key focus of this project was active pressure control across multiple laboratory spaces—critical for maintaining safe and stable environments. With significant airflow being drawn from the labs through fume hoods, point exhaust valves, and general exhaust systems, achieving and sustaining proper room pressure offsets was essential. Our team engineered a solution utilizing Accuspec Air Valves, seamlessly integrated with the facility’s Honeywell Building Automation System (BAS), to deliver precise airflow control and enhanced operational flexibility. Beyond lab airflow management, the BAS was designed to comprehensively control the chilled water and hot water systems, heat recovery loop, air handling units, and lab exhaust fans—resulting in a fully integrated, high-performance system tailored to the complex demands of a modern laboratory facility.
This large-scale project involved comprehensive BAS integration across a 13-story facility, incorporating a wide array of mechanical systems and equipment. Our scope included a parking garage gas monitoring system, VRF system, rooftop unit (RTU) integration, hot water system, stairwell pressurization system, stand-alone air conditioning units, VAVs, and multiple exhaust fans. In addition, we integrated a variety of OEM-controlled equipment into a unified Building Automation System. Given the size and complexity of the facility, careful planning was essential. Our team strategically designed the BAS layout to minimize installation costs while maximizing system efficiency, performance, and long-term serviceability—delivering a robust and scalable solution tailored to the needs of a high-performance building.